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LEAN MANUFACTURING SOFTWARE SOLUTIONS

Lean manufacturing is an approach to production process management with origins in the Toyota Production System, designed for lowest cost manufacturing. Lean is a systematic approach to identifying and eliminating waste. Today, it has many variations depending on industry and production dynamics.

Lean holds the promise of invigorating the overall health and profitability of real-time production operations. While Lean initiatives typically focus on process and layout changes, manufacturers are seeking ways to integrate their manufacturing application environment into their Lean initiative to create an automated, real-time information solution that can and be linked across the entire supply network.

Applied Materials – Streamlining Lean
Applied Materials can help fill this important gap with proven software that takes Lean initiatives to new levels of performance and productivity. Applied Materials' Lean solutions support the goal of continuous improvement by finding and eliminating previously unattainable sources of waste.

With over 20 years of experience in complex manufacturing production environments, Applied Materials has already helped customers achieve verifiable ROI on their Lean-related projects. Examples include:

Just-in-Time

  • Reduced cycle time by up to 50%
  • Reduced cycle time variability by 45%
  • Shipping to Customer Request date improved by 60%

Continuous Flow

  • Total throughput of the factory improved by 15%
  • Bottleneck idle time due to ‘no WIP' dropped by 6%
  • Increased inventory turns by 50%

Waste Reduction

  • Reduction in WIP by 70%
  • Elimination of paper travelers
  • 50% reduction in direct labor

Autonomation

  • Up to 40% Cpk Improvement
  • 30-50% improvement in problem diagnosis time

Select an industry below to learn more:


Aerospace and Defense


Automotive

Flat Panel Display


High-Tech Electronics


Life Sciences

Semiconductor